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MANUFACTURING INTELLIGENCE

Manufacturing intelligence that tells you what to do next

L2L’s manufacturing intelligence software combines operational reporting with L2L Execution AI, so your teams see what happened on the floor and know exactly what to do next.

Connecting your MES and CMMS data streamlines shop floor execution across every shift.

Trusted by global manufacturing leaders

What is manufacturing intelligence?

Manufacturing intelligence is the practice of collecting production, maintenance, and machine data from the shop floor and turning it into real-time operational insights.

Unlike traditional business intelligence, manufacturing intelligence connects directly with frontline execution to trigger immediate action.

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Move Beyond Passive Dashboards

L2L Execution AI tells you what to do next

Traditional dashboards tell you what happened, but they don't tell you why or what to do next.

L2L Execution AI processes your shop floor data in real-time to identify exactly where action is stalled. It uncovers hidden bottlenecks and provides clear next steps to keep production moving.

INFORMED DECISIONS

Gets us to the right spot at the right time

“L2L Execution AI changed the way we make decisions. We get information more quickly, more easily, and we’re able to make faster decisions. It gives us directions to get us exactly to the right spot.”

- Mike Kirkpatrick, Operational Excellence Specialist at Sonoco

 

Get the Fix

From "What Happened" to Action

Skip the manual data-crunching. Use our library of Solvers, pre-built AI prompts focused on common shop floor challenges, to instantly turn floor data into a Solve: a definitive action plan that tells your team exactly what to do next.

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Tailored Intelligence

Your Floor, Your Data, Your Solves

Create custom Solvers tailored to your site's specific operational hurdles. Turn your unique data into a personalized Solve that resolves disruptions once and for all.

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Built-in AI tools

Suggestions within your workflow

Get AI recommendations for probable spare parts and suggested fixes based on historical data.

Execution AI panel showing a prescriptive repair recommendation for a downtime event
Reports and dashboards

Benchmark, analyze, and act

Benchmark performance against industry standards, track the impact of improvement initiatives, and compare plant performance across the entire enterprise with comprehensive analytics.

Execution AI dashboard ranking downtime causes by line and shift
The Power of Solvers

Shift-by-shift optimization

L2L Execution AI delivers instant answers to your most pressing shop floor challenges. Use our library of out-of-the-box Solvers—or create your own—to diagnose disruptions and give your team the expert-level Solves they need to win every shift.

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AI Features & Capabilities

Comprehensive Manufacturing Intelligence Software

Discover L2L's powerful AI features and functionality designed to streamline your operations, enhance team performance, and drive tangible results.

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Machine Analysis Solver

Quickly diagnoses root causes of common failure modes and provides recommendations for the next best action to reduce downtime.

Failure Pattern Solver

Identifies chronic hidden issues and prevents technicians from repeating ineffective repairs by showing the story of recent performance.

PM Effectiveness Solver

Audits Preventive Maintenance programs to see if scheduled work is actually preventing failures or if system gaps exist.

Operational Availability Solver

Analyzes data to provide an instant diagnostic summary of the most significant factors impacting Overall Availability (OA).

Spares Optimization Solver

Aligns stock with actual failure rates to minimize stock-out risks and identify if spares are being used resourcefully.

Dispatch Summary Solver

Provides technicians and managers an at-a-glance briefing of active workloads, highlighting what needs immediate attention during busy shifts.

AI SOP Transcription

Automatically convert existing documents into engaging Checklists and Guides.

AI Suggested Spares

Get intelligent recommendations for which spares to use to resolve downtime events.

AI Suggested Fixes

Get intelligent suggestions for the best fix to resolve downtime events.

See it in action!

 

We're Different

Built by manufacturing experts for manufacturers.

L2L is more than just Manufacturing Intelligence.

It centralizes your plant operations and data so you can manage downtime tracking, maintenance activities, production goals, and frontline knowledge and skills. Drive continuous improvement with comprehensive data.

BUSINESS INTELLIGENCE (BI)

Analytics that have your back

Make informed decisions, every time. Intuitive dashboards and cross-site data consolidation help you spot downtime trends, pinpoint problem areas, and assess the impact of maintenance initiatives.

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OEE reports per line and site

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Boost performance and track progress by monitoring the impact of improvement initiatives. Adjust your strategies accordingly with our advanced OEE Pareto, bar chart, and trend reports.

OEE Pareto and trend report comparing line performance across two plants
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Dispatch and work order analytics

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Address bottlenecks by analyzing time and resource allocation. Gain visibility into past, scheduled, and ongoing activities to optimize workflows. Reduce work order response times and enhance overall operational performance. 

Real-time dispatch and work order status dashboard for shop floor teams
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Maintenance trend reporting

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Reduce downtime and improve equipment reliability by identifying root causes and types of reactive maintenance while implementing proactive measures. Make data-driven decisions to justify investments in proactive maintenance and benchmark performance against industry standards.

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Checklist compliance and completion

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Track progress and ensure compliance by monitoring checklist completion rates and flagging potential issues. Analyze completion times and identify areas for improvement. Ensure adherence to critical procedures with metrics and charts that keep your team on track. 

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REPORT TYPES

Need a report? Chances are we’ve got it.

Breakdown and downtime reports

Trend and bar charts focused on breakdowns and downtime.

Cost reports

Pareto and trend reports to help you monitor costs across operations. 

Production reports

Line cycle times, status, defects, run rates, yield, quality, OEE, PPMH, PPH, and LMPU. 

Work order and dispatch reports

Work order and dispatch trends and time to complete that can be scheduled by PM and on-time percentages. 

Checklist reports

Monitor completion and compliance. 

Kaizen reports

Kaizen trends and submission reports. 

List overviews

Lists of notifications, actions, components, lines, and machines. 

Spares reports

Spares history, trends, cost, occurrence, cycle count, and part movement.

Summaries

Daily, weekly, and monthly summary reports. 

NO MORE SECOND GUESSING

Insights made for real continuous improvement

Keep track of KPIs at scale. Discover trends, catch anomalies, identify root causes, and make informed decisions with L2L’s suite of manufacturing intelligence tools. 

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Operations leaders

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Compare operational performance across different plants, departments, and product lines to identify best practices and areas for improvement. Monitor production output, defect rates, and on-time delivery to track and measure the impact of improvement initiatives. 

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Plant leaders

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Keep track of production capacity, labor availability, operating costs, maintenance expenses, and expected equipment lifespan. Adjust production schedules and allocate resources while analyzing data on defect types, production batches, and machine performance to pinpoint the root causes of quality issues.

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Maintenance teams

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Determine the effectiveness of existing PM schedules and adjust them to minimize unplanned downtime. Keep track of work orders, schedule reports, and get on-time percentages when you need them. 

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Data and business analysts

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Work smarter, not harder. Create intuitive dashboards that visualize KPIs in a clear and concise way for easy progress tracking and trend identification. Develop automated reporting processes to generate regular reports on key metrics. 

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Frequently asked questions about manufacturing intelligence

What is manufacturing intelligence software?

Manufacturing intelligence software collects and analyzes real-time production, machine, and maintenance data from the shop floor, turning raw operational data into actionable insights for frontline teams and plant leadership

How is manufacturing intelligence different from business intelligence?

While Business Intelligence (BI) looks backwards at historical reporting over days or months, Manufacturing Intelligence (MI) operates in real time directly on the plant floor to guide immediate shift-level decisions and prevent downtime.

How is manufacturing intelligence different from an MES?

A Manufacturing Execution System (MES) manages and tracks production execution, while Manufacturing Intelligence layers on top to aggregate data across MES, CMMS, and IoT sensors to identify root causes and optimize overall plant performance.

What metrics does manufacturing intelligence track?

Key metrics include Overall Equipment Effectiveness (OEE), Mean Time to Repair (MTTR), Mean Time Between Failures (MTBF), scrap rates, downtime root causes, and production throughput

Does manufacturing intelligence replace my ERP?

No. Manufacturing intelligence complements your ERP by bridging the gap between top-floor enterprise planning and real-time shop floor execution.

UNLOCK INSIGHTS

Ready to optimize your operations?

See how L2L’s manufacturing intelligence platform turns data into actionable insights, helping you improve decision-making, efficiency, and collaboration across your sites.

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