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Case Study: Purple
How Purple Reduced their Equipment Downtime by 54% With L2L
Purple's leadership knew that the most important factor in...
It's clear that the digital revolution has transformed manufacturing in many ways. We now have countless systems that gather and process tons of data. It’s happening in every department from your Accounting folks to your Zero Scrap group, and everywhere in between: Maintenance, Manufacturing, Logistics, Quality, Shipping and Transportation. And a few that are nearer and dearer to our hearts as well - Human Resources, benefits, payroll, pension administrators.
This is really good news! From A to Z and everywhere in between, all of these different software packages were implemented with the primary objective of managing or resolving a particular issue. That's the good news part: most of them did just that, serving that purpose, addressing the one issue. There's also some not quite as good news.
The less than really good news part is that most of those systems were put in place to deal with one specific objective. And while they often performed that task well enough, companies have been left with dozens of fragmented systems. Like looking at a great big puzzle without the big picture by its side so you know what everything will look like when all the pieces are in place.
Wouldn’t it be great if all of these systems spoke the same language and could talk with each other? Let's explore how cloud solutions can help bridge the gap between disparate systems and leverage your ability to analyze data and optimize your operations.
As manufacturing plants expand their digital workplaces, disparate systems have been adopted to support increasingly digitized production processes. These systems include:
Each piece is instrumental to any overall production process. But, due to the fragmented reality when so many of them coexist simultaneously rather than harmoniously, they are often under-leveraged and, therefore, underperform.
While manufacturers strive for a common plant floor system, language, and data reporting structure, the belief is that this harmony is very difficult to achieve, so the aspiration is abandoned. It’s a daunting task for the people on the floor to become experts with every system. They are asked to provide the raw data for these systems, which they routinely do. Unfortunately, what occurs all too often, is that most of these data inputters have no visibility to what happens after they have provided this data. Surprisingly, more than one 'Brand X' Software Expert has shared with me that they are not entirely sure what happens to all that data either. Perhaps not that surprising after all.
What does this mean in the real manufacturing world? How much effort would you expend, let alone ask your associates to put forth, when you can't even see what's being done with all this data? For one thing, it means the likelihood of redundancy is very high. Different people inputting the same data into different systems. This factor alone is the epitome of inefficiency and waste, the very things we strive to minimize or eliminate. How about that, "Let's work together as a Team!", atmosphere you've been working so tirelessly to achieve? The frustration that results when people feel like their efforts are futile erodes far too much of your hard earned team environment. Much like not being able to catch the fish you can't see, this makes it difficult to measure and improve your production metrics in a meaningful way. Out of sight, out of mind.
There are resolutions to this situation, made possible through the Cloud. While most other verticals, including the healthcare industry and government, have embraced the Cloud and this amazing technology, many manufacturers are late adopters. Consider these:
When evaluating any Cloud-based maintenance or production management solution provider, manufacturers should elevate their expectations by asking them these 8 questions:
Now that you have some questions and tools to help you make the right decision, here's a couple reasons why L2L can be your trusted partner.
Leading2Lean is proud to have the distinction of receiving the highest overall rating of 4.8 out of a possible score of 5.0 among all Manufacturing Execution Systems. *Source: Gartner Peer Insights, "Voice of the Customer", Gartner, Inc. April 2020.
Leading2Lean is also the highest ranked Cloud Manufacturing Software solution / MES provider among that group for Customer Support. This rating comes from actual users of L2L, the people who build product and manage manufacturing operations just like yours.
Why should the highest customer satisfaction rating matter to you? And why should it be a factor in your decision making? It is human nature to provide negative feedback first, almost instinctively. "No news is good news", is what we all believe on some level. This ranking means that our customers went out of their way to provide positive feedback for the benefit of others seeking a Cloud Manufacturing Software solution.
As you're asking your potential software providers those eight questions we reviewed earlier, keep these ratings in mind. You want to use the best possible Cloud Manufacturing Software available. And you know from your own previous experience how critical it is to have outstanding customer support as well as technical expertise.
The technology is here now to harmonize all of your critical systems into one cloud solution. Maximize value and leverage your manufacturing support systems across all levels of your organization. It’s never been easier, as cloud solutions provide a secure, agile, and dynamic method that will have you wishing you had switched sooner.
Are you interested in learning more? Click here to schedule a call with our team.
Mar 4, 2021by Devin Baldwin
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What makes L2L so unique is the fact that the product was developed by real manufacturing users. People that truly understand the day-to-day issues and concerns that drive the production floor.