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SEE IT,

SOLVE IT,

GO.
 

Faced with demanding customer deadlines and higher input costs, manufacturers need to optimize quality and minimize scrap.  

L2L helps manufacturers adopt a modern approach to quality by enlisting the entire frontline—not just quality inspectors—in the drive toward zero defects. 

With L2L, all frontline workers can identify and escalate issues quickly, so the causes can be fixed and the line can return to target efficiency.

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BETTER DECISIONS. LESS WASTE. MORE WINS.

Many issues contribute to manufacturing quality problems, including:

  • Incorrect machine set-up
  • Trouble detecting scrap
  • Material variability
  • Process variability
  • Material containment
  • Lack of standardized inspection process

L2L helps your team identify these issues together, so they can jointly prioritize and solve them faster.

See L2L's Impact

DRIVE TOWARD ZERO WASTE

L2L offers a modern approach to quality management where everyone drives toward zero waste.

  • Standard work: With intuitive work instructions, L2L reduces process variability, helping frontline operators perform better.
  • Digital Andon: When quality problems occur—and they will—L2L lets operators get help quickly. 
  • Real-time visibility: L2L monitors quality with built-in thresholds and reason codes that alert and launch reactive workflows when needed.
  • Addressing root cause issues: L2L helps quality, production, and maintenance teams can align and fix the right problems fast.
  • Easy audits: Digital records simplify audits and regulatory compliance.
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QUALITY USE CASES

Digital In-Process Inspections

Intuitive inspection instructions speed quality checks and catch problems before scrap piles up.

Quality Reporting

Easy-to-read dashboards let you monitor reason codes for scrap and visualize yield trends in real time from a single screen.

Multi-Plant Visibility

Visualize quality metrics at all facilities in real time. Test improvement projects across plants to validate hypotheses. 

Digital Work Instructions

Help even your newest workers perform like seasoned veterans with step-by-step guidance.

Abnormality Management

Alert the right people when quality problems are detected. Isolate and evaluate scrap causes with ease.

Digital Scrap Collection

Enable your workers to flag and categorize scrap in real time. Empower them to solve problems or get help as needed.

LEARN HOW SPARTECH REDUCED SCRAP BY 10% IN 30 DAYS

Spartech was able to cut scrap by 10% in the first month by empowering workers to identify the causes of scrap and quickly intervene.

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"We started to streamline communication and get rid of more and more paper-based processes. You could just tell people were much happier. L2L was a puzzle piece that we were missing to make us better. It’s helped us so much that we’re well ahead of where we expected to be.”

Mike Rutherford, Plant Manager, Spartech