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YOUR GOAL: ZERO DEFECTS

Many factors contribute to quality problems in your plant: incorrect machine set-up, material variability, process fluctuation, and even asset wear and tear. 

L2L’s modern approach to quality lets every worker join in on the drive toward zero defects and creates measurable benefits, such as:

  • 10% reduction in scrap
  • 30% increase in employee continuous improvement focus
Quality
Hobson ROI Whitepaper Cover-1

SEE THE VALUE OF SUSTAINED IMPROVEMENTS IN AVAILABILITY

Hobson & Company, a third-party firm focused on ROI analysis, interviewed a wide sample of L2L customers to create an authoritative model of the economic benefits of using L2L. Customers in the study reported immediate and sustained improvement to quality metrics including: 
  • First Pass Yield (FPY)
  • Scrap Rate
  • Cost of Poor Quality (COPQ)
  • Supplier Defect Rate
  • Net Promoter Score (NPS)
  • Customer Retention Rate 
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"Before L2L, if a line went out of spec, we wouldn’t know it and would end up running a lot of product through it. With L2L, we can now monitor production, and the system will throw up a flag if scrap has crept too high. We can also see what’s causing the issue so we know what to fix."

Michael Rutherford, Plant Manager, Spartech
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QUALITY INSIGHTS FROM OUR BLOG
5 min read

The 5 Lean Manufacturing Principles Explained and Visualized

Feb 28, 2024 by Evelyn DuJack

The concept of lean manufacturing has been around for a long time. At its core, it refers to the process of driving...
3 min read

What Is a Hidden Factory?

Jan 23, 2024 by Malcolm Faulds

In every manufacturing organization, there exists a parallel operation, often unnoticed and unaccounted for, that...
2 min read

Know Your True Cost of Production: Fully Burdened Line Downtime

Jan 15, 2024 by Mohsin Saeed

In the fast-paced world of manufacturing, every minute counts. The efficiency of a production line is crucial for...

LEARN HOW SPARTECH REDUCED WASTE BY 33%

Leading plastics manufacturer Spartech was well-known for its wide variety of high-quality products. But as its production goals outgrew its legacy and paper-based systems, the company faced challenges with scrap, communication, and process inefficiencies.

To solve these problems, Spartech implemented L2L's Connected Workforce Platform in its Paulding, Ohio plant. In just a matter of weeks, plant leaders began to see dramatic improvements.

Download the case study to learn how the company used L2L to:

  • Improved uptime
  • Reduce scrap
  • Slash overall costs